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Exploring the Comprehensive Benefits of Automated Storage and Retrieval Systems (ASRS)

Automated Storage and Retrieval Systems (ASRS) continue to deliver a flexible and highly efficient solution for optimal warehouse management, offering multiple advantages that extend far beyond the most established and well versed, such as labour savings, space optimisation, order picking efficiency and enhanced productivity.

Shining a Light on the Lesser-Known Benefits of Automated Storage and Retrieval Systems (ASRS)

While these benefits are widely acknowledged in logistics circles, there are numerous lesser-known, yet equally important, advantages that further support the transformative potential of integrating ASRS solutions into today’s e-commerce and logistics operations. 

 

From enhancing product security to facilitating legislative compliance and product traceability, ASRS systems continue to redefine the landscape of warehouse operations, optimising order picking and replenishment processes and providing a valuable competitive advantage in an increasingly demanding marketplace. In this article, we will explore both the headline benefits as well as these lesser-known advantage of ASRS solutions, and their impact on warehouse operations.

Leading the Way with Automated Storage and Retrieval Systems

Automated Storage and Retrieval Systems (ASRS) are sophisticated technologies designed to manage and automate the storage and retrieval of varying-sized goods in warehouses and distribution centres.

 

With technology advancing at a rapid rate, ASRS are increasingly proficient at significantly reducing the time taken for storing and retrieving items, leading to a more efficient use of labour and a decrease in operational costs. By maximising the all-important level of storage density, ASRS also help in optimising warehouse space, a particularly valuable asset within our ever-expanding urban areas and those with high demand. This enhanced space utilisation is not just about being able to store an increased number of items, it’s about creating a sophisticated platform for strategic inventory management that leads to improved order accuracy and faster response times.

EXOTEC
EXOTEC warehouse

Headline Benefits of ASRS

Labour Savings: ASRS solutions automate the retrieval and storage of goods which minimises the need for manual intervention. By reducing reliance on labour-intensive tasks, companies can reallocate human resources to value-added activities, driving operational efficiency and cost-effectiveness.

 

Space Saving: Traditional warehousing here in the UK often struggles with space constraints. With warehouse and distribution centre real estate availability at a premium, particularly following the dramatic shift towards e-commerce post-Brexit and the global pandemic, simply moving a business to larger premises is often not an operationally viable or cost-effective option. However, operations can be significantly enhanced through intelligent use of the available footprint with ASRS systems designed to utilise vertical space efficiently and maximise high-density storage capacity within a compact warehouse footprint. Optimising storage capacity for inventory management using ASRS allows businesses to reduce the real estate costs and enhance the flexibility of the overall warehouse layout.

Productivity Increases: The seamless integration of ASRS technology streamlines warehouse processes, leading to a significant increase in productivity. Automated retrieval and storage operations are highly effective at accelerating order fulfilment, reducing cycle times, and minimising errors, thereby enhancing overall operational throughput and customer satisfaction.

 

Lesser-Known Benefits Making An Impact:

 

Product Security: Products stored within an ASRS racking system are only accessible to the automation technology deployed to pick or replenish, such as a Pallet Shuttles or Autonomous Mobile Robots. Thereby, items or Stock Keeping Units (SKUs) are completely inaccessible to operators other than at their dedicated workstations where all SKU movements are logged within the Warehouse Management System where they are both transparent and fully traceable. 

 

ASRS solutions can also incorporate advanced security features such as access controls, surveillance systems, and bespoke inventory tracking mechanisms. By enhancing product visibility and control, these systems mitigate the risk of theft and unauthorised access to SKUs, safeguarding valuable assets and maintaining the integrity of the supply chain.

 

Streamlined Stocktake: Traditional stocktaking procedures often entail disruptions and downtime to warehouse operations and can be labour-intensive and ineffective in gathering real-time data. ASRS systems facilitate real-time inventory tracking and monitoring, enabling continuous stock visibility without the need for manual counts. By utilising an ASRS, operators have the ability to create a workflow to check stock levels at a picking station, significantly saving on the time taken for an operative to physically locate and check for the required stock item.  

 

ASRS also provide the opportunity to carry out a perpetual inventory check, where the operator is asked to confirm remaining quantity on a SKU depending on the velocity; fast moving SKUs are checked more frequently than slow moving SKUs. This seamless integration of inventory management enhances the overall accuracy, minimises any potential for stock discrepancies, and expedites the audit process.

 

Compliance and Traceability: Regulatory compliance is a paramount concern for modern businesses particularly in industries such as pharmaceutical, medical device or grocery, where there are strict requirements on the storage conditions and lifecycle tracking of products. ASRS solutions feature built-in software offering traceability functionalities that monitor and record every SKU movement within the warehouse environment. This level of traceability fully supports operations adhering to regulatory compliance standards and industry directives for audit trails.

 

Big Data Utilisation: Using Big Data in logistics provides real-time insights into supply chain operations and can be used for many different processes such as optimising routes, enhancing inventory management, and improving consumer experiences.

 

By their nature, ASRS systems generate vast amounts of operational data around inventory levels, throughput rates, and order processing metrics to provide a highly detailed and in-depth overview of operations at any given time. By leveraging advanced data analytics, including artificial intelligence and machine learning, warehouse operators are able to generate actionable insights from this deep pool of data and enable them to drive strategic decision making. This in turn has a noticeable impact on future warehouse operations such as accurate forecast demand patterns, all with the aim of enhancing efficiency and productivity, while reducing costs at the same time.

 

Energy Consumption Reduction: ASRS solutions are engineered for energy efficiency, employing intelligent power management systems and energy-saving mechanisms. By minimising energy consumption through optimised equipment utilisation and automated shutdown protocols, these systems not only reduce operational costs but also contribute towards sustainability objectives. With these energy savings coupled with fewer staff needed, the overall carbon footprint is reduced through the impact on less travel to and from work as well as reduced warehouse lighting and heating requirements.

 

In conclusion, Automated Storage and Retrieval Systems (ASRS) represent a transformative force in warehouse management, offering numerous paybacks that extend beyond conventional benefits such as space optimisation and increased productivity. From enhancing product security and compliance to harnessing the power of big data analytics, ASRS solutions offer a robust platform from which to drive sustainable growth bringing efficiency and innovation to a dynamic and competitive marketplace.

 

Partner with L-A-C for Innovative ASRS Solutions

By partnering with L-A-C Logistics Automation, you are selecting the path to innovation and long-term benefits in the rapidly evolving landscape of warehousing and logistics. By embracing cutting-edge ASRS and logistics automation solutions you will contribute towards safer, better organised, and more cost-effective warehouse operations and a truly sustainable future. 

 

Contact us today to begin your journey.

BEGIN YOUR JOURNEY TODAY

L-A-C’s team of experts are here to support you from concept to the finished system, working together to design and deliver a bespoke solution that meets your current objectives and future growth expectations, with favourable ROI. 

 

Across semi-automated and fully automated systems, L-A-C has the expertise and range of products to provide flexible and scalable solutions that will significantly enhance your operations and keep you agile as your business evolves. 

 

Join us on a pivotal journey towards a more efficient, productive, cost effective and sustainable future with L-A-C’s innovative automation technology solutions.



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