Why a Powered Roller Conveyor?
The customer needed a method of transporting the turbine blades through part of their checking and coating systems.
L-A-C Logistics Automation was able to help by designing a roller conveyor system that could handle the blades in a smooth and guaranteed method by using a pneumatic lift and transfer units within the system.
Requirement of the Powered Roller Conveyor
A thorough discussion of all the material handling requirements was made which helped the L-A-C Logistics Automation design team understand completely the customer’s exact handling requirements.
- Powered roller conveyor system
- 50kg rated weight load
- Twin belt lift and transfer units
- Vertical blade stops
- End stops
- Zone control
- Pneumatics
- Cabling
- Factory acceptance testing
The Solution We Provided the Customer
The turbine blades are nested onto circular carriers with RFID tags that carry a total of 50kg in weight. The carriers on which the turbine blades are nested are introduced onto the conveyor loop system via one of the two cross-transfer conveyors.
The main part of the system uses Interroll Poly V drive 24v rollers with control cards that enable independent control of four zones. This level of control allows for indexing of the carriers and when a testing booth requires a new batch the carriers are diverted from the roller conveyor system using one of the “V” belt lift and transfer units.
Benefits
- Full zonal control of the zero-pressure powered conveyor system
- Energy-recovering braking system powered rollers
- The integrated motor in the roller allows for an overall compact conveyor system design
- Decoupling elements achieve particularly low noise running
- Brushless motor with internal commutation electronics does not require maintenance
How it helped the customer
This system delivers a smooth, reliable, and trustworthy material handling capability for an expensive item that goes through rigorous checking procedures during its manufacturing journey before being installed in aircraft engines.
This type of conveyor system can be used for transporting cardboard, containers, barrels, totes, tyres etc. Being a modular design, systems can be developed that include modularised conveyors, roller curves, small belt conveyors, and zero pressure accumulation roller conveyors.
L-A-C Logistics Automation designs, manufactures, and installs a range of roller conveyors, suitable for use within the manufacturing, warehousing, food & beverage, and logistics industries. Get in touch with us today to discuss further!
