Layer Palletising

Each installation can also include integrated outfeed conveyors, layer card applicators, and layer card load positions, ensuring smooth transitions between stacking stages and downstream packaging areas. By automating the full sequence, from product buffering to completed pallet transfer, L-A-C systems achieve exceptional consistency and repeatability. Whether configured as robotic solutions or gantry robots, these machines provide the structural rigidity and motion control required for precise layer formation in high-speed environments such as beverage bottling, dairy, and packaged goods production.

For facilities requiring both loading and unloading flexibility, L-A-C also integrates layer de-palletisers to complement the palletising process. These systems enable efficient product removal, inspection, and re-entry into production or distribution flows. When combined with robot palletiser arms, advanced robot grippers, and optimised outfeed conveyors, this dual-function setup supports full circular logistics, where pallets are continuously loaded, unloaded, and recycled with minimal operator input.

To enhance precision and quality, InterSystem’s equipment can incorporate layer centering devices that ensure every product layer is perfectly aligned prior to stacking. Optional layer card applicators automatically insert stabilising sheets between layers, improving load integrity for fragile or irregular products. When used in conjunction with L-A-C’s robotics expertise and Layer Former Palletiser solutions, these additions create a robust automation setup capable of meeting the most stringent industry requirements.

L-A-C’s approach to Layer Palletising combines mechanical precision with intelligent automation, offering customers the option of fully robotic cells or hybrid systems incorporating gantry robots and adaptive layer formation modules. Our designs integrate robot palletiser arms, robot grippers, and outfeed conveyors to deliver seamless transfer between each stage of production. Every configuration is engineered for longevity and maintainability, with modular components that can be expanded or reprogrammed as operational needs evolve—making each installation a future-ready investment in efficiency.