BESPOKE PALLET CONVEYING

L-A-C successfully delivered two pallet conveyor-based production lines that effectively tackled the challenges faced by Flexeserve. The customised solution incorporated a pallet loading ramp, height-adjustable workstations, and buffer stations to ensure smooth and independent progression of products through the production line. 

Operators could easily adjust heights using automated controls and utilise a work complete button for task completion. Buffer stations minimised operator wait time, while the unload station facilitated manual offloading after final assembly. 

The CE certified system accommodated different pallet types with safety measures in place. Each line, integrated with the scissor lift achieved a remarkable throughput of 60 pallets per 8-hour shift, surpassing manual operations. 

Overall, the project successfully improved productivity and efficiency in the assembly line, fulfilling the desired objectives. successfully improved productivity and efficiency 

This cell picked the plates, performed necessary punching, and pierced the insulation in the lintel. The lintels continued through a roll forming station for perforations and outer lip formation before reaching the end of the line for operator offloading. 

Keystone Lintels achieves a remarkable 4.8 meters of lintels every 27 seconds, streamlining operations and boosting efficiency.

The implementation of L-A-C’s automated solution has brought significant benefits to Flexeserve. The streamlined production lines, height-adjustable workstations, and buffer stations have improved efficiency, reduced cycle times, and minimized operator fatigue. 

The system’s impressive throughput surpasses manual operations, enhancing productivity. Overall, L-A-C’s solution has provided Flexeserve with a highly efficient assembly line, enabling faster delivery of their solutions and services to meet increasing customer demands.