How Do Conveyor Belts Work?

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In this article, we’re going to try and answer the question ‘what are conveyor belts used for?’ by looking at where a conveyor belt came from, the uses for a conveyor belt, and the benefits of conveyor belts being used in businesses today. You can see more ways a conveyor belt is used by checking out a more recent article we wrote on 3 ways a conveyor belt is used today.

When did a conveyor belt get invented?

The earliest conveyor belt system was noted to be used as early as 1804, by the British Navy. The system was steam-powered and used by the British forces to ship long-lasting biscuits from the bakery. With over 100 years in between, in 1905, the inventor Richard Sutcliffe created the first to be used in coal mines, that certainly transformed the efficiency processes within the mining sector.

Fast forward to 1913, where Henry Ford implemented continuous assembly lines to increase efficiency whilst making their ‘Model T’ Ford cars. This introduction helped Ford’s vision of large-scale manufacturing and industrial labour come to life. This powerful warehouse addition became so popular that a new term was coined “Fordism’, and was known around the world for the increased ease within the production sector.

Modern Conveyor Belts

As we entered the 1970s, which is acknowledged to be the contemporary period for these systems. This was the era when the first modular belt patent was filed and is now being used throughout modern manufacturing. This conveyor belt works when plastic modules and rods are fixed together to allow for their secure movement.

The Fundamentals

Belt conveyors consist of a drive roller powered by a drive motor with a tension roller at the opposite end moving an endless loop of the conveyor belt which rotates around them. The belt is supported by a “skid” base or a roller base. The belt is returned on a series of return rollers.

Conveyor

What are conveyor belts used for in industries today?

The uses of conveyor systems are countless, but they’re traditionally used to transit heavy materials and products rapidly and efficiently. Conveyor belts have been introduced in multiple industries, in order to speed up productivity, these industries include, but are not limited to;

Construction; Conveyor belts can aid in carrying heavy raw materials, such as; cement, bricks and sand to a different part of a construction site.

Warehouse packing; Conveyor belts speed up the product packaging process dramatically, especially when in a warehouse that is dealing with a large number of orders. Dependent on the conveyor belt, they are able to transport packages of different shapes, sizes and weights into the posting department to be shipped.

Letter & parcel sorting; It’s no secret that letter and parcel sorting is considered a complex task to get right. This is why specially constructed belts are vital in the postal sector, in order to stay efficient and keep a reliable reputation throughout the postal feeding process.

Airports; One of the fundamental aspects of an airport process is the checking in and baggage claim section. A baggage conveyor belt system offers a reliable and low energy consumption alternative to transporting the customers highly regarded goods, creating a trusting relationship.

Pharmaceuticals; Within the pharmaceutical sector, a huge amount of precision is needed to aid in minimising cross-contamination between medical batches. This sectors conveyor system is needed to adequately sort and process the products in a sanitary and productive manner.

What are the Benefits of Conveyor Belts?

As stated, conveyor belts are integral to the operations of a wide variety of industries, therefore, are able to offer multiple benefits.

These advantages include:

  1.  Able to be tailored to your specific sizings requirements and to meet your needs
  2. They use significantly less power, as opposed to rival mechanical machines
  3. Aid in production lines working efficiently and in a timely manner
  4. Increases the amount of security within an operation
  5. Considerably improves the process quality
  6. Help to free up spaces within the manufacturing area
  7. Creates a more standardised process and consistent products
  8. Over a vast period of time, the implementation of these systems has increased as our needs for manufacturing continue to evolve. As a result, they have delivered manufacturers around the world with an incredibly more efficient process, allowing them to effectively scale-up their business.

Case Studies

Keystone Lintel Limited, a leading manufacturer of steel lintels and roofing solutions. At their Derbyshire Read more
L-A-C Logistics Automation have released to market a robotic pick and place packaging cell aimed Read more
A Major Tier 1 Automotive Supplier wanted to remove from its manufacturing procedure the potential Read more